Ladle Linings

Ladle Linings

INSURAL ATL precast transfer ladle linings for aluminum and zinc
• ZYAROCK preformed fused silica linings for aluminum
• TRIAD, ALUGARD and ZYACAST castable linings

 

INSURAL ATL ladle lining system for aluminum and zinc

 

INSURAL ATL insulating ladle lining systems are suitable for aluminum and zinc foundries.

 

They are supplied ready for use to transport molten aluminum and zinc alloys. A variety of shapes and sizes are available up to a maximum of 2.2 tons for both standard and non-standard steel ladle shells.

 

Key features and benefits include:
• strong and lightweight
• non-wetting
• excellent insulation properties
• ready for use units, requiring minimal pre-heating
• reduced tendency for oxide formation and hydrogen pick-up from superheating
• suitable for use with MDU / MTS
• easy and fast installation
• prefired, therefore water free
• good ladle life

 

ZYAROCK fused silica ladle linings for aluminum

 

High purity fused silica preformed ladle linings for the transport of aluminum alloys with the following key features and benefits:
• exceptional thermal shock resistance
• good erosion resistance
• excellent insulation properties
• reduced tendency for oxide formation and hydrogen pick-up from superheating
• easy installation

 

TRIAD, ALUGARD and ZYACAST castable linings for aluminum and copper

 

• TRIAD no-cement castables are user friendly and supplied dry for mixing and placement on site, it must be installed behind suitable formwork by internal or external vibration. It is easy to mix, easy to install and easy to dry.

TRIAD 45AL mulcoa based castable is ideally suited for aluminum ladle applications; with excellent non-wetting characteristics, erosion resistance and longevity.

• ALUGARD castable is a 2-part phosphate bonded system with the addition of a non-wetting additive.  It is ideal for patch repairing furnaces.  This material can also do thin veneer repairs due to the fact that it sticks very well to existing and new refractories.

• ZYACAST fused silica castable is a high-purity fused silica castable for the transport of aluminum alloys and offers the following features and benefits:
- exceptional thermal shock resistance
- good erosion resistance
- excellent insulation properties
- easy installation

"Prior to our relationship with Weaver Materiel, we were purchasing riser sleeves direct from the OEM. As a stocking distributor, Weaver typically is able to deliver same or next day. OEM lead times averaged three to four weeks. With Weaver, I've been able to reduce my working inventory by about 40%."

- JD Schmidt, QA Manager, Ohio Ferrous Foundry

“Ashland Foundry & Machine Works and Weatherly Casting are grateful for the partnership in our working relationship with Weaver Materials.  Weaver has helped us maintain pricing and avoid increases in a volatile market.  Weaver has always kept us in supply of material when markets dictated shortages/allocation status.  If Weaver was not in our vendor pool daily production ability would have been negatively impacted.  Weaver is also technically able to review our foundry processes and make suggestions to either achieve a cost savings or process improvement.  I am looking forward to a continued collaboration between the Weaver team and my locations.”
 
- Chrissy C

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